Plasma Processes LLC Employee Directory

Defense and Space ManufacturingAlabama, United States51-200 Employees

Plasma Processes LLC is a defense and space manufacturing company based in Huntsville, Alabama, founded in 1993. It holds AS9100D and ISO 9001:2015 certifications and serves customers across aerospace, defense, space, energy, power generation, oil and gas, and semiconductor sectors with high-performance materials and coatings designed for extreme environments.

The company develops materials that can be applied as coatings or formed into custom parts to provide thermal protection, radiation shielding, wear and corrosion resistance, emissivity control, electrical isolation, and dimensional restoration. It maintains capabilities in metallurgy research, precision machining, and various deposition and fabrication methods to produce net-shape structures. In 2024 Plasma expanded its facilities to dedicate space for special programs, precision post-processing and machining, and assembly operations, and it operates Rubicon Space Systems, its propulsion division focused on advancing green propellant technologies for thrusters and propulsion systems.

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